ENGINEERING EXCELLENCE
Precision Redefined: Reverse Engineering
Bridging the gap between physical reality and digital design with micron‑level 3D scanning and expert CAD reconstruction.
Using our onsite facilities, Laser scanner & Computer aided design we can reverse engineer many existing product to create exact cad replicas for tooling, Jigs & fixtures.
ENGINEERING WORKFLOW
Scan, Analyse, Replicate
Our systematic workflow ensures complex industrial components are digitised with absolute fidelity.
Phase 1: Scan
Using laser scanners, we capture millions of data points per second, achieving accuracies up to 0.1mm.
- Non‑contact inspection
- High‑density point clouds
Phase 2: Analyse
Our engineers convert raw scan data into clean, parametric CAD models, identifying design intent and optimising geometry.
- Dimensional validation
Phase 3: Replicate
Final deliverables include production‑ready STEP/IGES files, detailed inspection reports, and documentation for tooling.
- Manufacturing‑ready data
- Legacy part replacement
Detailed Project Lifecycle
- Physical Data Capture
Preparation of components with tracking markers followed by exhaustive surface digitisation. - Mesh Processing & Optimisation
Conversion of raw data into high‑resolution polygon meshes. Removal of noise and alignment to global coordinates. - Hybrid Surface Modelling
Intelligent reconstruction of geometric features and free‑form surfaces into a master CAD model for downstream use. - Quality Validation
Comparison of CAD model back to the original scan to guarantee fidelity, tolerance compliance, and repeatability.